II COAL BASED SPONGE IRON PLANT A CONVENTIONAL PROCESS The process flow diagram of conventional coal based sponge iron plant is shown in Fig 1 The operating data shown in Fig 1 is taken from a typical Indian coal based sponge iron plant where iron ore feed coal and dolomite are fed to the rotary kiln A separate conveyor collects
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Product Description We make export and supply of Sponge Iron and Dri Plants from Thane Maharashtra India Many items made by Centrifugal Casting process are used in Gas based and coal based sponge iron plants some of these are given below 015012015012DRI Plants 015012 Gas based015012Sponge Iron Plants
processes based on the energy assessment of the plant This is a systematic way of assessment for taking suitable action for optimizing use Figure Major Equipment Layout and Process Flow in a Typical Rotary DRI Plant C O 2 =CO 2 1 CO2 C=2CO 2 Dey N Energy Survey of coal based sponge iron industry Science Direct 6
The direct carbon dioxide CO 2 emissions from the iron and steel sector are nearly 7 % of the global CO 2 emissions from energy use India is the world s second largest producer of steel and the largest sponge iron producer India produces one third of the global sponge iron mostly from rotary kilns using coal as an energy source resulting in higher energy
Index Terms— Capital cost Coal consumption Heat integration Payback period Sponge iron plant I INTRODUCTION Sponge iron is the metallic form of iron produced from direct reduction of iron oxide below the fusion temperature of iron ore 1535ºC utilizing hydrocarbon gases or carbonaceous fuels such as coal With the availability of raw
In conventional coal based sponge iron plant Fig 1 kiln feed Stream no 1 which consists of iron ore feed coal and dolomite is fed to the rotary kiln RK
In the present work an effort is made for best utilization of waste heat to reduce energy requirements in sponge iron plants For this purpose based on the principles of process integration
Find here Sponge Iron manufacturers & OEM manufacturers in India Get Contact details & address of companies manufacturing and supplying Sponge Iron across India For 100 Tpd Dri Coal Based Sponge Iron Plant Rotary Kiln 50 Tpd 600 Tpd ₹ 1 00 000/ Set Get Latest Price Material IS 2708 Grade II/ EN 8 En 9 EN 19 GS20Mn5 Surface
Sponge Iron Manufacturing Plant Project Report 2025 Edition Report Coverage Industry Analysis Market Performance Segments Price Analysis Outlook Detailed Process Flow Product Overview Unit Operations Raw Materials Quality Assurance Requirements and Cost Machinery Raw Materials Packaging Transportation Utility Human Resource Project
Further it is melted at 1100° C which produces sponge iron Let s understand in depth the uses and applications of sponge iron the production process plants and more Sponge iron plants in India Since the year 2002 India has become the largest producer of sponge iron worldwide and 20% of the sponge iron is produced by India itself
During the operation in the coal based sponge iron plant a tre mendous amount of heat is generated and significant part of this heat associated with the waste gas remains unutilized
We are offering a range of sponge iron plant and other equipment to our clients at optimum prices Also we have an in house design unit which facilitates our experts to fabricate the latest design of ongoing trend of the Sponge Iron & Pig Iron Plants are of quality raw materials and therefore gives qualitative as well as quantitative result within given time frame
The Indian Government has recognized sponge iron as a vital sector for growth of Indian steel industries At present India is largest producer of sponge iron with a largest number of coal based sponge iron plant of total capacity around million ton Sponge iron manufacturing units looked profitable since beginning of the nineties
4 4 P a g e Introduction of Jindal Steel and Power Ltd JSPL is an industrial powerhouse with a dominant presence in steel power mining and infrastructure sectors Turnover of approx US$ billion JSPL is a part of about US$18 billion diversified Jindal Group conglomerate In terms of tonnage it is the third largest steel producer in India The company
6/06/2024 IMARC Group s report titled Sponge Iron Manufacturing Plant Project Report 2024 Industry Trends Plant Setup Machinery Raw Materials Investment Opportunities Cost and Revenue provides a comprehensive guide for establishing a sponge iron manufacturing plant The report covers various aspects ranging from a broad market overview
Present work deals with two design modifications proposed for sponge iron plant First design accounts for preheating of kiln air using waste gas exiting from ESP For second design water is heated using hot sponge iron to preheat rotary kiln air A model is developed to compute coal demand of process based on different factors For each modification economic
7 The Rotary Kiln process is a well established process for production of coal based sponge iron Rotary kiln of certain dia and length is provided for reduction of Iron Ore into sponge iron using non coking coal as reductant and Dolomite as sulphur scavenger; however the Diameter and Length are to be designed based on the Plant Capacities
Manufactures DRI Direct Reduced Iron or Sponge Iron through a gas based process with an installed capacity of 250 000 tons per annum This is the substitute for melting scrap in the steel making process Start of commercial production in the first quarter of 2009 Plant installation with proven technology from company HYL in Mexico
Product Description Our expertise of this domain has enabled us to offer a commendable gamut of De bagging Plant for de bagging of Paper Plastic Jute bags of Cement Fly ash Carbon black etc Capacity from 400 Bags/ Hr to 1200 Bags/ Hrs All our offered plant are developed using quality approved components and othe
